Nanoscale gold pillars strengthened through dislocation starvation

It has been known for more than half a century that crystals can be made stronger by introducing defects into them, i.e., by strain-hardening. As the number of defects increases, their movement and multiplication is impeded, thus strengthening the material. In the present work we show hardening by dislocation starvation, a fundamentally different strengthening mechanism based on the elimination of defects from the crystal. We demonstrate that submicrometer sized gold crystals can be 50 times stronger than their bulk counterparts due to the elimination of defects from the crystal in the course of deformation

Size-dependent mechanical properties of molybdenum nanopillars

We report the deformation behavior of single crystalline molybdenum nanopillars in uniaxial compression, which exhibits a strong size effect called the “smaller is stronger” phenomenon. We show that higher strengths arise from the increase in the yield strength rather than through postyield strain hardening. We find the yield strength at nanoscale to depend strongly on sample size and not on the initial dislocation density, a finding strikingly different from that of the bulk metal

Mechanical characterization of solution-derived nanoparticle silver ink thin films

Mechanical properties of sintered silver nanoparticles are investigated via substrate curvature and nanoindentation methods. Substrate curvature measurements reveal that permanent microstructural changes occur during initial heating while subsequent annealing results in nearly elastic behavior of the thinner films. Thicker films were found to crack upon thermal treatment. The coefficient of thermal expansion was determined from linear slopes of curvature curves to be 1.9±0.097 ppm/°C, with elastic modulus and hardness determined via nanoindentation. Accounting for substrate effects, nanoindentation hardness and modulus remained constant for different film thicknesses and did not appear to be a function of annealing conditions. Hardness of 0.91 GPa and modulus of 110 GPa are somewhat lower than expected for a continuous nanocrystalline silver film, most likely due to porosity

Influence of Homogeneous Interfaces on the Strength of 500 nm Diameter Cu Nanopillars

Interfaces play an important role in crystalline plasticity as they affect strength and often serve as obstacles to dislocation motion. Here we investigate effects of grain and nanotwin boundaries on uniaxial strength of 500 nm diameter Cu nanopillars fabricated by e-beam lithography and electroplating. Uniaxial compression experiments reveal that strength is lowered by introducing grain boundaries and significantly rises when twin boundaries are present. Weakening is likely due to the activation of grain-boundary-mediated processes, while impeding dislocation glide can be responsible for strengthening by twin boundaries

Effective Use of Focused Ion Beam (FIB) in Investigating Fundamental Mechanical Properties of Metals at the Sub-Micron Scale

Recent advances in the 2-beam focused ion beams technology (FIB) have enabled researchers to not only perform high-precision nanolithography and micro-machining, but also to apply these novel fabrication techniques to investigating a broad range of materials' properties at the submicron and nano-scales. In our work, the FIB is utilized in manufacturing of sub-micron cylinders, or nano-pillars, as well as of TEM cross-sections to directly investigate plasticity of metals at these small length scales. Single crystal nano-pillars, ranging in diameter between 300 nm and 870 nm, were fabricated in the FIB from epitaxial gold films on MgO substrates and subsequently compressed using a Nanoindenter fitted with a custom-fabricated diamond flat punch. We show convincingly that flow stresses strongly depend on the sample size, as some of our smaller specimens were found to plastically deform in uniaxial compression at stresses as high as 600 MPa, a value ~25 times higher than for bulk gold. We believe that these high strengths are hardened by dislocation starvation. In this mechanism, once the sample is small enough, the mobile dislocations have a higher probability of annihilating at a nearby free surface than of multiplying and being pinned by other dislocations. Contrary to this, if the dislocations are trapped inside the specimen by a coating, the strengthening mechanism is expected to be different. Here we present for the first time the comparison of plastic deformation of passivated and unpassivated single crystal specimens at the sub-micron scale. The role of free surfaces is investigated by comparing stress results of both as-FIB'd, annealed, and alumina-passivated pillars. Preliminary results show that ALD-coated pillars exhibit much higher flow stresses at equivalent sizes and strains compared with the uncoated samples. We also found that while FIB damage during pillar fabrication might account for a small portion of the strength increase, it is not the major contributor

Julia Greer answers questions about additive manufacturing

Professor Julia R Greer is a materials scientist at the California Institute of Technology. Her group focuses on designing, fabricating and characterising micro- and nano-architected materials using 3D lithography, nanofabrication, and additive manufacturing (AM) techniques for a multitude of applications ranging from biological devices to damage-tolerant fabrics

Julia Greer answers questions about additive manufacturing

Professor Julia R Greer is a materials scientist at the California Institute of Technology. Her group focuses on designing, fabricating and characterising micro- and nano-architected materials using 3D lithography, nanofabrication, and additive manufacturing (AM) techniques for a multitude of applications ranging from biological devices to damage-tolerant fabrics

Microstructure versus Size: Mechanical Properties of Electroplated Single Crystalline Cu Nanopillars

We report results of uniaxial compression experiments on single-crystalline Cu nanopillars with nonzero initial dislocation densities produced without focused ion beam (FIB). Remarkably, we find the same power-law size-driven strengthening as FIB-fabricated face-centered cubic micropillars. TEM analysis reveals that initial dislocation density in our FIB-less pillars and those produced by FIB are on the order of 10^(14)  m^(-2) suggesting that mechanical response of nanoscale crystals is a stronger function of initial microstructure than of size regardless of fabrication method

Nanotextured Surfaces and Related Methods, Systems, and Uses

A method of controlling wetting characteristics is described. Such method includes forming and configuring nanostructures on a surface where controlling of the wetting characteristics is desired. Surfaces and methods of fabricating such surfaces are also described